Sandpiper S05 Metallic User Manual

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Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Manseld, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
s a n d p i p e r p u m p .c o m
Model S05
Metallic
Design Level 1
Quality System
ISO 9001 Certied
Environmental Management System
ISO 14001 Certied
Certied Quality
© Copyright 2014 Warren Rupp, Inc.
All rights reserved
10.26
261
2.00
51
9.19
233
1.25
32
11.54
293
.34
9
9.79
249
3/8 NPT
AIR EXHAUST
3.08
78
3.78
96
.38
10
12.54
319
1.42
36
3.06
78
3.78
96
6.12
155
5.60
142
9.79
249
10.48
266
DISCHARGE PORT
1/2" RF ANSI (#150) FLANGE
4X
.62 [16] HOLES EQ. SPACED
ON A
2.38 [60] BOLT CIRCLE
SUCTION PORT
1/2" RF ANSI (#150) FLANGE
4X
.62 [16] HOLES EQ. SPACED
ON A
2.38 [60] BOLT CIRCLE
AIR INLET
1/4" NPT
8.75
222
5.50
140
7.19
183
7.75
197
7.19
183
4X
.38
10
MTG. HOLE
5.60
142.32
9.89
251.19
10.24
260.14
1.42
36.12
10.54
267.83
10.87
275.99
SUCTION PORT
1/2" NPT
SUCTION PORT(OPTIONAL)
1/2" NPT
DISCHARGE PORT(OPTIONAL)
1/2" NPT
1" NPT EXTERNAL
PIPE THREADS
3/8" NPT AIR EXHAUST
5.50
139.70
6.12
155.45
8.44
214.31
7.19
182.56
R.19
4.83
10.48
266.17
6.90
175.13
1.76
44.61
5.60
142.32
3.12
79.12
DISCHARGE PORT
1/2" NPT
AIR INLET
1/4 NPT
BOTTOM VIEW
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY
SERVICE & OPERATING MANUAL
Original Instructions
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1 2 3 4 5 6 ... 24 25

Summary of Contents

Page 1 - Model S05

Warren Rupp, Inc.A Unit of IDEX Corporation800 N. Main St., Manseld, Ohio 44902 USA Telephone 419.524.8388Fax 419.522.7867SANDPIPERPUMP.COMs a n d

Page 2 - Grounding the Pump

s05mdl1sm-rev0614sandpi p erpump .com7 • Model S05 Metallic Installation And Start-Up Locate the pump as close to the product being pumped as possible

Page 3 - Table of Contents

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 8Recommended Installation Guide Troubleshooting GuideSymptom: Potential Cause(s): Recommenda

Page 4 - ATEX Detail

s05mdl1sm-rev0614sandpi p erpump .com9 • Model S05 Metallic 476-219-000 Air End Kit (Polypropylene) Seals, O-Rings, Gaskets, Retaining Rings, Air

Page 5 - Materials

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 10Service & Repair KitsComposite Repair Parts ListItem Part Number Description Qty 1

Page 6 - 3 • Model S05 Metallic

s05mdl1sm-rev0614sandpi p erpump .com11 • Model S05 Metallic Material Codes - The Last 3 Digits of Part Number000...Assembly, sub-assembly; and som

Page 7 - 1: PUMP SPECS

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 12Air Distribution Valve AssemblyATEX Compliant 1-E1-D1-C1-F1-F1-A1-B1-C1-F1-F1-D1-E1-I1-H1-

Page 8 - Dimensional Drawings

s05mdl1sm-rev0614sandpi p erpump .com13 • Model S05 Metallic ATEX Compliant Air Distribution Valve Assembly for Polypropylene Center SectionsMain Air

Page 9 - Principle of Pump Operation

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 141-E1-F1-C1-D1-B1-B1-A1-G1-E1-F1-C1-D1-J1-K1-H1-IMain Air Valve Assembly Parts ListItem Pa

Page 10 - 7 • Model S05 Metallic

s05mdl1sm-rev0614sandpi p erpump .com15 • Model S05 Metallic Pilot Valve AssemblyPilot Valve ServicingWith Pilot Valve removed from pump.Step 1: Remov

Page 11 - 2: INSTAL & OP

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 16Pilot Valve Assembly Intermediate Assembly72621421726252535IMPORTANTWhen the pumped produc

Page 12 - Service & Repair Kits

s05mdl1sm-rev0614sandpi p erpump .comIMPORTANTRead the safety warnings and instructions in this manual before pump installation and start-up. Failure

Page 13 - ATEX Compliant

s05mdl1sm-rev0614sandpi p erpump .com17 • Model S05 Metallic Diaphragm Service Drawing - with OverlayDiaphragm Service DrawingDiaphragm Service Drawin

Page 14 - RECYCLING

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 18Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphr

Page 15 - IMPORTANT

s05mdl1sm-rev0614sandpi p erpump .com19 • Model S05 Metallic Solenoid Shifted Air Valve#2 Terminal Neutral (Negative)#1 Terminal Power (Positive)3rd T

Page 16 - Center Sections

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 20Dual Port Suction and Discharge Repair Parts List Item Part Number Description Qty.10*

Page 17

s05mdl1sm-rev0614Written Warranty5 - YEAR Limited Product Warranty Quality System ISO 9001 Certied • Environmental Management Systems ISO 14001 Certi

Page 18 - Pilot Valve Assembly

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 19 - Intermediate Assembly Drawing

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic Table of ContentsSECTION 1: PUMP SPECIFICATIONS ...1 • Explanation of Pump Nomen

Page 20 - Diaphragm Service Drawing

s05mdl1sm-rev0614sandpi p erpump .com1 • Model S05 Metallic Explanation of Pump NomenclatureATEX DetailNon-Wetted Material Options A Aluminum Y Alumi

Page 21 - Diaphragm Servicing

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 2PerformanceMaterialsS05 METALLICSUCTION/DISCHARGE PORT SIZE• 1/2" NPT (Internal) or 1/

Page 22 - II 2D c IP65 T100°C

s05mdl1sm-rev0614sandpi p erpump .com3 • Model S05 Metallic BOTH SUCTION AND DISCHARGEPORTS ARE AVAILABLE IN 1/2” BSP TAPERED (INTERNAL) 1” BSP TAPERE

Page 23

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 4S05 Metallic - Stainless Steel NPT Dimensions in inches (mm dimensions in brackets). Dimen

Page 24 - Declaration of Conformity

s05mdl1sm-rev0614sandpi p erpump .com5 • Model S05 Metallic S05 Metallic - Stainless Steel ANSI Flange Dimensions in inches (mm dimensions in brackets

Page 25 - EC Declaration of Conformity

s05mdl1sm-rev0614sandpi p erpump .comModel S05 Metallic • 6Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen.The ma

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