Sandpiper RS30 Metallic User Manual

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Table of Contents
SERVICE & OPERATING MANUAL
Model RS30 Metallic
AirVantage
Design Level 1
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
rs30mdl1sm-rev0614
SAFETY PRECAUTIONS
Engineering, Performance and Construciton Data ............................................................................ 1
Explanation of Pump Nomenclature .................................................................................................. 2
Performance Curve ........................................................................................................................... 3
Dimensions ..................................................................................................................................... 4-5
Important Installation Information ...................................................................................................... 6
Principle of Pump Operation .............................................................................................................. 7
Principle of AirVantage ...................................................................................................................... 7
Installation and Start-Up .................................................................................................................... 7
Air Supply .......................................................................................................................................... 7
Air Line Moisture ................................................................................................................................ 7
Air Valve Lubrication .......................................................................................................................... 7
Air Inlet and Priming .......................................................................................................................... 7
Between Uses ................................................................................................................................... 7
Pump Troubleshooting ....................................................................................................................... 9
AirVantage Troubleshooting ...................................................................................................... 10-11
Composite Repair Parts List ........................................................................................................... 12
Composite Repair Parts Kits ........................................................................................................... 13
Composite Repair Parts Drawing: Wetted Side ............................................................................... 14
Diaphragm and Check Valve Servicing ........................................................................................... 15
Composite Repair Parts Drawing: Air Side ...................................................................................... 16
Intermediate and AirVantage Sensor Servicing ............................................................................... 17
Air Valve Servicing, Assembly Drawings and Parts List .................................................................. 18
Air Valve Servicing with Stroke Indicators, Assembly Drawings and Parts List .............................. 19
Pilot Valve and Actuator Plunger Servicing .................................................................................... 20
Pulse Output Kits and Drawing ....................................................................................................... 21
Composite Repair Parts Drawing - AirVantage Unit ........................................................................ 23
AirVantage Servicing - Pilot Valve and Pressure Regulator ............................................................ 24
AirVantage Servicing - Power Generation Module .......................................................................... 25
AirVantage Servicing - Control Module ........................................................................................... 26
AirVantage Servicing - Sensor Assembly ....................................................................................... 27
AirVantage Servicing - Poppet Valve Drawing ................................................................................. 28
AirVantage Servicing - Poppet Valve .............................................................................................. 29
AirVantage Servicing - Check Valve ............................................................................................... 30
Grounding the Pump ...................................................................................................................... 31
Pumping Hazardous Liquids - Shutdown Procedure ...................................................................... 32
Converting the Pump for Piping Exhaust Air ................................................................................... 33
Material Codes for the Last 3 Digits of the Part Number ................................................................ 34
CE Declaration of Conformity .......................................................................................................... 35
Warren Rupp, Inc.
®
A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
US Patent # 6,241,487
US Patent # 7,521,921 Pending
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Summary of Contents

Page 1 - Design Level 1

Table of ContentsSERVICE & OPERATING MANUALModel RS30 MetallicAirVantage Design Level 1©Copyright 2014 Warren Rupp, Inc. All rights reserved.rs30m

Page 2 - Recycling

rs30mdl1sm-rev0614 Model RS30 Metallic Page 8This Page Intentionally Blank

Page 3 - RS30 Metallic

rs30mdl1sm-rev0614 Model RS30 Metallic Page 9PUMP TROUBLESHOOTING CAUTION! WHENEVER TROUBLESHOOTING OR PERFORMING ANY REPAIRS ON ANY WARREN RU

Page 4

rs30mdl1sm-rev0614 Model RS30 Metallic Page 10 Caution! Whenever troubleshooting or performing any repairs on any Warren Rupp, Inc. equipment, a

Page 5 - CAPACITY

rs30mdl1sm-rev0614 Model RS30 Metallic Page 11AirVantage Troubleshooting ContinuedAirVantage RESETS AND ENTERS LEARN MODE TOO FREQUENTLYWhat to Che

Page 6 - 3" NPT

rs30mdl1sm-rev0614 Model RS30 Metallic Page 12Item Part Number Description Qty 1 031-183-003 Assy - Air Valve (See Exploded View for Details)

Page 7

rs30mdl1sm-rev0614 Model RS30 Metallic Page 13Composite Repair Parts KitsAvailable Service And Conversion Kits Air End Kit - 476.282.000 (RS30 Only

Page 8 - PN: 020.107.000

rs30mdl1sm-rev0614 Model RS30 Metallic Page 14Composite Repair Parts Drawing: Wetted SideNote: Refer to Composite Parts List on page 12 for part nu

Page 9

rs30mdl1sm-rev0614 Model RS30 Metallic Page 15DIAPHRAGM AND CHECK VALVE SERVICING• To service the diaphragms, rst shut off and bleed the air bein

Page 10 - This Page Intentionally Blank

rs30mdl1sm-rev0614 Model RS30 Metallic Page 16Composite Repair Parts Drawing: Air SideNote: Refer to Composite Parts List on page 12 for part numbe

Page 11 - PUMP TROUBLESHOOTING

rs30mdl1sm-rev0614 Model RS30 Metallic Page 17APLATE,OUTER DIAPHRAGMDIAPHRAGMPLATE,INNER DIAPHRAGMBUMPERPROBE TIPO-RINGBRACKET, INTERMEDIATE, ASSEM

Page 12 - AirVantage Troubleshooting

RecyclingWarren Rupp is committed to protecting the environment and preventing pollution for the benet of our employees, as well as local and global

Page 13 - (Purchased Separately)

rs30mdl1sm-rev0614 Model RS30 Metallic Page 18Air Valve Servicing, Assembly Drawing & Parts List1.F1.E1.D1.C1.B1.B1.A1.C1.D1.E1.F1.DAIR VALVE A

Page 14 - Composite Parts List

rs30mdl1sm-rev0614 Model RS30 Metallic Page 19Air Valve with Stroke Indicator Assembly Drawing and Parts ListAIR VALVE ASSEMBLY PARTS LIST Item P

Page 15 - Composite Repair Parts Kits

rs30mdl1sm-rev0614 Model RS30 Metallic Page 20To service the pilot valve or the actuator plungers, rst shut off and bleed the air being supplied t

Page 16

rs30mdl1sm-rev0614 Model RS30 Metallic Page 21PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanical s

Page 17 - IMPORTANT

rs30mdl1sm-rev0614 Model RS30 Metallic Page 22This Page Intentionally Blank

Page 18 - OVERLAY DIAPHRAGM OPTION

rs30mdl1sm-rev0614 Model RS30 Metallic Page 23Composite Repair Parts Drawing: AirVantage UnitAirVantage Composite Parts List2.L2.K2.K2.C2.G2.J2.J2.

Page 19 - DETAIL A

rs30mdl1sm-rev0614 Model RS30 Metallic Page 24AirVantage Servicing -Pilot Valve and Pressure RegulatorPilot Valve and Pressure Regulator To servic

Page 20

rs30mdl1sm-rev0614 Model RS30 Metallic Page 25AirVantage Servicing - Power Generation Module To service the power generation module, rst shut off

Page 21

rs30mdl1sm-rev0614 Model RS30 Metallic Page 26AirVantage Servicing - Control Module To service the control module, rst shut off and bleed the air

Page 22 - PART NUMBER

rs30mdl1sm-rev0614 Model RS30 Metallic Page 27APLATE,OUTER DIAPHRAGMDIAPHRAGMPLATE,INNER DIAPHRAGMBUMPERPROBE TIPO-RINGBRACKET, INTERMEDIATE, ASSEM

Page 23 - Pulse Output Kits

rs30mdl1sm-rev0614 Model RS30 Metallic Page 1Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance

Page 24

rs30mdl1sm-rev0614 Model RS30 Metallic Page 28SEAL, O-RING (Purchased Separately)VALVE, POPPETVALVE, SOLENOIDCAPSCREW, HEX SOC HD, 10-32 X .50COVER

Page 25

rs30mdl1sm-rev0614 Model RS30 Metallic Page 29AirVantage Servicing - Poppet ValveStep #1: Remove the Patch Cable• Twist the ribbed portion of the

Page 26 - AirVantage Servicing

rs30mdl1sm-rev0614 Model RS30 Metallic Page 30AirVantage - Check Valve AssemblyTo service the check valve, rst shut off and bleed the air being su

Page 27 - Power Generation Module

rs30mdl1sm-rev0614 Model RS30 Metallic Page 31This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service

Page 28 - 23 for part numbers

rs30mdl1sm-rev0614 Model RS30 Metallic Page 32CONVERTED EXHAUST ILLUSTRATIONSAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIRE

Page 29 - Sensor Assembly

rs30mdl1sm-rev0614 Model RS30 Metallic Page 33000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile Ir

Page 30 - Poppet Valve Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 31

rs30mdl1sm-rev0614 Model RS30 Metallic Page 2 Check Diaphragm/ Check Non-Wetted Shipping Model Pump Pump Valve Des

Page 32

rs30mdl1sm-rev0614 Model RS30 Metallic Page 3Performance Curve, RS30 Metallic Design Level 1BARPSI100806040200012345670 20 40 60 80100 120 140 160

Page 33 - WARNING

rs30mdl1sm-rev0614 Model RS30 Metallic Page 4Dimensions: RS30 Metallic Standard NPT Port ConnectionsKPAIR INLET1" NPTLMPNADFEJGFH B C SUCTION

Page 34 - Illustration #2

rs30mdl1sm-rev0614 Model RS30 Metallic Page 5Dimensions: RS30 Metallic ANSI Style Flange ConnectionsPKAIR INLET1" NPTQN L M A B F H G H

Page 35 - Material Codes

rs30mdl1sm-rev0614 Model RS30 Metallic Page 6PN: 020.107.000Suggested Installation GuideImportant Installation InformationUse of the standard AODD

Page 36 - Declaration of Conformity

rs30mdl1sm-rev0614 Model RS30 Metallic Page 7PRINCIPLE OF PUMP OPERATION This ball valve tted pump has been equipped with IDEX’s patented AirVant

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