Sandpiper M05 Conductive Acetal User Manual

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WARREN RUPP, INC. A Unit of IDEX Corporation 800 N. Main St., Ohio 44902 USA Telephone (419) 524-8388 Fax (419) 522-7867 www.warrenrupp.com
m05conductiveacetal-rev0812
©Copyright 2012 Warren Rupp, Inc. All rights reserved.
Model M05 Conductive Acetal
Design Level 2
Table of Contents
Engineering Data and Temperature Limitations .......................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve ..................................................................................................3
Dimensions ...............................................................................................................4
Metric Dimensions ....................................................................................................5
Principle of Pump Operation.....................................................................................6
Installation and Start-up............................................................................................6
Air Supply .................................................................................................................6
Air Valve Lubrication .................................................................................................6
Air Line Moisture.......................................................................................................6
Air Inlet and Priming .................................................................................................6
Between Uses ..........................................................................................................6
Installation Guide ......................................................................................................7
Troubleshooting .......................................................................................................8
Warranty ...................................................................................................................8
Important Safety Information ....................................................................................9
Material Codes .......................................................................................................10
Composite Repair Parts Drawing ...........................................................................12
Overlay Option Drawing, Mufer Option Drawing...................................................12
Available Service and Conversion Kits ...................................................................12
Composite Repair Parts List ...................................................................................13
Air Valve Assembly Drawing ...................................................................................14
Air Valve Assembly Parts List .................................................................................14
Air Valve Servicing ..................................................................................................15
Intermediate Assembly Drawing and Servicing ......................................................16
Check Valve Drawing .............................................................................................17
Check Valve Servicing ............................................................................................17
Diaphragm Service Drawing, Non-Overlay.............................................................18
Diaphragm Service Drawing, with Overlay .............................................................18
Diaphragm Servicing ..............................................................................................19
Overlay Diaphragm Servicing ................................................................................19
Pumping Hazardous Liquids...................................................................................20
Converting the Pump for Piping the Exhaust Air ....................................................20
Exhaust Conversion Drawing .................................................................................20
Converted Exhaust Illustration................................................................................20
Grounding the Pump ..............................................................................................21
EC Declaration of Conformity - Machinery .............................................................22
EC Declaration of Conformity - ATEX .....................................................................23
Explanation of ATEX Certicate ..............................................................................24
II 2GD T5
II 2 G c T5
II 3/2 G c T5
II 2 D c T100°c
SERVICE & OPERATING MANUAL
Original Instructions
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Summary of Contents

Page 1 - Design Level 2

WARREN RUPP, INC. • A Unit of IDEX Corporation • 800 N. Main St., Ohio 44902 USA • Telephone (419) 524-8388 • Fa

Page 2

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 8TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles

Page 3 - Ball Valve

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 9RecyclingMany components of MARATHON® Conductive Acetal AODD pumps a

Page 4

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 10MATERIAL CODES THE LAST 3 DIGITS OF PART NUMBER000 Assembly, sub-ass

Page 5 - Liters per minute

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 11

Page 6

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 12Composite Repair Parts DrawingAvailable Service And Conversion Kits47

Page 7

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 13Item Part Number Description Qty1 031.186.003 Air Valve Assembly

Page 8

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 141-E1-D1-C1-F1-F1-A1-I1-H1-G1-B1-C1-F1-F1-D1-EAir DistributionValve As

Page 9 - Top Discharge Ball Valve Unit

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 15AIR DISTRIBUTION VALVE SERVICINGTo service the air valve rst

Page 10 - • Pump will not cycle

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 16INTERMEDIATE REPAIR PARTS LISTItem Part Number Description Qty4 1

Page 11 - Information

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 17Check Ball Valve Drawing332241317109MODULAR CHECK BALL VALVE SERVICIN

Page 13

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 18Diaphragm Service Drawing, with OverlayDiaphragm Service Drawing3062

Page 14

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 19DIAPHRAGM SERVICINGTo service the diaphragms first shut off th

Page 15 - Composite Repair Parts List

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 20SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AI

Page 16

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 21Grounding The PumpThis 8 foot long (244 centimeters) Ground Strap (It

Page 17 - IMPORTANT

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 18 - Intermediate Assembly Drawing

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 19 - Check Ball Valve Drawing

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Page 20 - Diaphragm Service Drawing

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 1Quality SystemISO9001 CertiedEnvironmental Management System ISO14001

Page 21

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 2 Check Diaphragm/ Check Non-Wetted Shipping Model Pump

Page 22 - Illustration #3

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 3Performance Curve, M05 Conductive Acetal Design Level 2MODEL S05 Condu

Page 23 - Grounding The Pump

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 4Bolt Pattern is Symmetrical About Centerlines*Both Suction And Dischar

Page 24 - Declaration of Conformity

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 5Bolt Pattern IsSymmetrical AboutCenterlines*Both Suction And Discharge

Page 25 - EC Declaration of Conformity

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 6PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is pow

Page 26

m05conductiveacetal-rev0812 Model M05 Conductive Acetal Design Level 2 Page 713�Available from Warren Rupp CAUTIONThe air exhaust should be pipe

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