Sandpiper G15 User Manual

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s a n d p i p e r p u m p .c o m
Model G15
Metallic
Design Level 1
Natural Gas-Operated
Diaphragm Pumps
Certied Quality
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Manseld, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
16.65
422.95
2.18
55.39
11.71
297.55
20.83
529.20
22.13
562.09
9.53
242.16
.63
16
1" NPT EXHAUST PORT
11.19
284.16
2.25
57.15
20.83
529.20
2.25
57.15
8.00
203.20
4.00
101.60
2.18
55.39
1 1/2 NPT DISCHARGE PORT
1 1/2 NPT SUCTION PORT
9.88
250.83
7.00
177.80
8.00
203.20
12.06
306.44
R.25
6.35
4.00
101.60
4.94
125.46
1" NPT EXHAUST PORT
AIR INLET
3/4" NPT
16.63
422.28
20.41
518.41
22.91
581.91
.38
9.53
2.00
50.80
3.00
76.20
2.00
50.80
24.85
631.19
13.41
340.55
9.41
238.95
20.41
518.41
4.68
118.87
4.68
118.87
11.19
284.16
2.00
50.80
22.41
569.21
12.87
326.90
DISCHARGE PORT
1 1/2" RF 150# ANSI
5/8" DIA,(4) HOLES EQ. SPC'D
ON 3.88" DIA. BOLT CIRCLE
SUCTION PORT
1 1/2" RF 150# ANSI
5/8" DIA.,(4) HOLES EW. SPC'D. ON
3.88" DIA. BOLT CIRCLE
7.00
177.80
9.88
250.83
R.25
6.35
4.00
101.60
3.00
76.20
6.44
163.51
12.88
327.03
6.44
163.45
12.87
326.90
10.61
269.49
.50
12.70
MOUNTING HOLES
4.94
125.41
BOTTOM VIEW
AIR INLET
3/4" NPT
1" NPT EXHAUST PORT
Quality System
ISO 9001 Certied
Environmental Management System
ISO 14001 Certied
Certied to CSA Technical Letter No, R-14
Certied to ANSI LC6-2008
© Copyright 2014 Warren Rupp, Inc.
All rights reserved
SERVICE & OPERATING MANUAL
Original Instructions
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: Gas END5: WET END6: OPTIONAL7: WARRANTY
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1 2 3 4 5 6 ... 20 21

Summary of Contents

Page 1 - Model G15

s a n d p i p e r p u m p .c o mModel G15 Metallic Design Level 1 Natural Gas-Operated Diaphragm PumpsCertied QualityWarren Rupp, Inc.A Unit of IDE

Page 2 - Grounding the Pump

sandpi p erpump .com7 • Model G15 Metallicg15mdl1sm-rev0614Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles OnceDeadhea

Page 3 - Table of Contents

sandpi p erpump .comModel G15 Metallic • 8g15mdl1sm-rev0614Symptom: Potential Cause(s): Recommendation(s):Pump Cycles OnceDeadhead (system pressure me

Page 4 - ATEX Detail

sandpi p erpump .com9 • Model G15 Metallicg15mdl1sm-rev0614Composite Repair Parts ListATEX Compliant LEGEND: = Items contained within Gas End Kits

Page 5 - Materials

sandpi p erpump .comModel G15 Metallic • 10g15mdl1sm-rev0614Material Codes - The Last 3 Digits of Part Number000...Assembly, sub-assembly; and some

Page 6 - Dimensional Drawings

sandpi p erpump .com11 • Model G15 Metallicg15mdl1sm-rev0614Gas Distribution Valve AssemblyATEX Compliant 1-A1-B1-B1-C1-D1-D1-E1-E1-F1-F1-D1-CValve As

Page 7

PILOT VALVE ASSEMBLY PARTS LISTItem Part Number Description Qty4 095-110-000 Pilot Valve Assembly 14-A 095-095-157 Pilot Valve Body 14-B 755

Page 8 - Principle of Pump Operation

sandpi p erpump .com13 • Model G15 Metallicg15mdl1sm-rev0614Intermediate Assembly DrawingINTERMEDIATE REPAIR PARTS LISTItem Part Number Description

Page 9 - Top Discharge Ball Valve Pump

sandpi p erpump .comModel G15 Metallic • 14g15mdl1sm-rev0614Diaphragm Service Drawing, Non-OverlayDiaphragm Service Drawing, with OverlayMODEL SPECIFI

Page 10 - Troubleshooting Guide

sandpi p erpump .com15 • Model G15 Metallicg15mdl1sm-rev0614Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphr

Page 11 - Service & Repair Kits

sandpi p erpump .comModel G15 Metallic • 16g15mdl1sm-rev0614When a diaphragm fails, the pumped liquid or fumes enter the natural gas end of the pump.

Page 12 - Composite Repair Parts List

sandpi p erpump .comg15mdl1sm-rev0614IMPORTANTRead the safety warnings and instructions in this manual before pump installation and start-up. Failure

Page 13 - RECYCLING

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 14 - 4: AIR END

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 15 - Pilot Valve Assembly

sandpi p erpump .comg15mdl1sm-rev0614Table of ContentsSECTION 1: PUMP SPECIFICATIONS ...1 • Explanation of Nomenclature • Performance

Page 16 - Intermediate Assembly Drawing

sandpi p erpump .com1 • Model G15 Metallicg15mdl1sm-rev0614Explanation of Pump NomenclatureATEX DetailNon-Wetted Material Options A Painted Aluminum

Page 17 - MODEL SPECIFIC

sandpi p erpump .comModel G15 Metallic • 2g15mdl1sm-rev0614PerformanceG15 METALLICSUCTION/DISCHARGE PORT SIZE• 1½" CAPACITY• 0 to 106 gallons per

Page 18 - Diaphragm Servicing

sandpi p erpump .com3 • Model G15 Metallicg15mdl1sm-rev0614G15 Metallic - NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance

Page 19 - PUMPING HAZARDOUS LIQUIDS

sandpi p erpump .comModel G15 Metallic • 4g15mdl1sm-rev0614G15 Metallic - ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional T

Page 20 - Declaration of Conformity

sandpi p erpump .com5 • Model G15 Metallicg15mdl1sm-rev0614Gas-Operated Double Diaphragm pumps are powered by compressed gas, nitrogen or natural gas.

Page 21 - EC Declaration of Conformity

sandpi p erpump .comModel G15 Metallic • 6g15mdl1sm-rev0614Installation And Start-Up Locate the pump as close to the product being pumped as possible.

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