Sandpiper S15 Non-Metallic User Manual download pdf

SERVICE & OPERATING MANUAL

Model S15 Non-Metallic Design Level 2

520-193-000 9/02

Engineering Data and Temperature Limitations ...................................................................... 1

Explanation of Pump Nomenclature ........................................................................................ 2

Performance Curve, Model S15 Non-Metallic Design Level 2 ............................................... 3

Dimensions: S15 Non-Metallic ................................................................................................. 4

Metric Dimensions: S15 Non-Metallic ...................................................................................... 5

Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention..................................... 6

Metric Dimensions: S15 Non-Metallic with RuppGUARD™ Spill Prevention ......................... 7

Principle of Pump Operation .................................................................................................... 8

Installation and Start-up ........................................................................................................... 8

Air Supply ................................................................................................................................. 8

Air Valve Lubrication ................................................................................................................. 8

Air Line Moisture ...................................................................................................................... 8

Air Inlet and Priming ................................................................................................................. 8

Between Uses .......................................................................................................................... 8

Installation Guide ...................................................................................................................... 9

Important Safety Information ................................................................................................. 10

Material Codes ....................................................................................................................... 10

Troubleshooting ...................................................................................................................... 11

Warranty ................................................................................................................................. 11

Composite Repair Parts Drawing .......................................................................................... 12

Overlay Option Drawing ........................................................................................................ 12

Composite Repair Parts List .................................................................................................. 13

RuppGUARD™ Spill Prevention Option for Virgin PTFE Equipped Pumps ......................... 14

RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 14

RuppGUARD™ Spill Prevention Concept............................................................................. 15

RuppGUARD™ Spill Prevention Option Diaphragm Servicing ............................................ 15

Filling RuppGUARD™ Chambers with Liquid ....................................................................... 15

RuppGUARD™ Spill Prevention Option for TPE Equipped Pumps ..................................... 16

RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 16

RuppGUARD™ Spill Prevention Concept with TPE Diaphragms ........................................ 17

RuppGUARD™ Spill Prevention Option with TPE Diaphragm ............................................. 17

Air Distribution Valve Assembly Drawing............................................................................... 18

Main Air Valve Assembly Parts List ....................................................................................... 18

Air Distribution Valve Servicing .............................................................................................. 19

Air Distribution Valve with Stroke Indicator Options .............................................................. 20

Air Distribution Valve with Stroke Indicator Parts List ........................................................... 20

Air Distribution Valve with Stroke Indicator Servicing ........................................................... 21

Solenoid Shifted Air Valve Drawing ........................................................................................ 22

Solenoid Shifted Air Valve Parts List ...................................................................................... 22

Solenoid Shifted Air Distribution Valve Option ....................................................................... 23

Pilot Valve Assembly Drawing ................................................................................................ 24

Pilot Valve Assembly Parts List .............................................................................................. 24

Pilot Valve Servicing ............................................................................................................... 25

Diaphragm Service Drawing, Non-Overlay .......................................................................... 26

Diaphragm Service Drawing, with Overlay ........................................................................... 26

Diaphragm Servicing .............................................................................................................. 27

Overlay Diaphragm Service .................................................................................................. 27

Pumping Hazardous Liquids .................................................................................................. 28

Converting the pump for piping the exhaust air .................................................................... 28

Exhaust Conversion Drawing ................................................................................................ 28

Converted Exhaust Illustration .............................................................................................. 28

Modular Check Valve Servicing ............................................................................................. 29

Modular Check Valve Drawing............................................................................................... 29

Dual Port Option Drawing ...................................................................................................... 30

Dual Porting Options .............................................................................................................. 31

Dual porting of both suction and discharge ends of the pump ............................................. 31

Single porting of the suction and dual porting of the pump discharge.................................. 31

Dual porting of the suction and single porting of the pump discharge ................................. 31

RuppTech® Leak Detection Options Drawing ...................................................................... 32

RuppTech® Electronic Leak Detector Installation ................................................................ 32

RuppTech® Mechanical Leak Detector Installation .............................................................. 32

RuppTech® Pulse Output Kit Drawing .................................................................................. 33

RuppTech® Pulse Output Kit Option ..................................................................................... 33

Exhaust Port or Auxiliary Muffler Setup................................................................................. 33

Integral Muffler Setup ............................................................................................................. 33

Table of Contents

U.S. Patent #

400,210;

5,996,627;

6,241,487

Warren Rupp®, Inc.  A Unit of IDEX Corp.  Box 1568, Mansfield, OH 44901-1568 USA  Tel: (419) 524-8388  Fax (419) 522- 7867  www.warrenrupp.com

1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Table of Contents

SERVICE & OPERATING MANUALModel S15 Non-Metallic Design Level 2520-193-000 9/02Engineering Data and Temperature Limitations ...

Page 2

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 8PRINCIPLE OF PUMP OPERATIONThis ball typ

Page 3 - S15 Non-Metallic

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 912341234Surge Suppressor020-050-000 Filt

Page 4

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 10MATERIAL CODESThe Last 3 Digits of Part

Page 5 - Capacity

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 11TROUBLESHOOTINGPossible Symptoms: Pump

Page 6 - Dimensions: S15 Non-Metallic

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 12Overlay Option DrawingMuffler OptionDra

Page 7

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 13Composite Repair Parts ListITEM PART NU

Page 8

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 14*Flat Side of Spill Prevention Chamber

Page 9

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 15RuppGUARD™ FOR VIRGIN PTFEEQUIPPED PUM

Page 10

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 16RuppGUARD™ Option for TPEEquipped Pumps

Page 11 - INSTALLATION GUIDE

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 17RuppGUARD™ FOR TPEEQUIPPED PUMPS CONC

Page 12 - INFORMATION

Page 13 -  Pump cycle seems to produce

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 18Air Distribution Valve Assembly Drawing

Page 14 - Muffler Option

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 19AIR DISTRIBUTION VALVESERVICINGTo servi

Page 15 - Composite Repair Parts List

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 20Air Valve Assembly Drawing with Stroke

Page 16 - Pumps Drawing

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 21Read these instructionscompletely, befo

Page 17 - IMPORTANT

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 2258575656605960SOLENOID SHIFTED AIR VALV

Page 18 - Equipped Pumps Drawing

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 23SOLENOID SHIFTED AIRDISTRIBUTION VALVE

Page 19

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 24Pilot Valve Assembly Parts ListITEM PAR

Page 20 - S15 Design Level 2

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 25Read these instructionscompletely, befo

Page 21

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 26Diaphragm Service Drawing,Non-OverlayDi

Page 22

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 27DIAPHRAGM SERVICINGTo service the diaph

Page 23

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 1Santoprene® Injection molded thermoplast

Page 24

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 28SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALL

Page 25

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 29Modular Check Valve DrawingMODULAR CHEC

Page 26 - Pilot Valve Assembly Drawing

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 30Dual Port Option Drawing1½" ANSI S

Page 27

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 31DUAL PORTING OPTIONSSeveral dual port

Page 28 - Non-Overlay

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 32MUFFLER CAPRuppTech® Leak Detection Opt

Page 29

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 33PULSE OUTPUT KIT OPTIONThis pump can be

Page 30 - Exhaust Conversion Drawing

Page 31 - Modular Check Valve Drawing

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 2Check Diaphragm/ Check Non-Wetted Shippi

Page 32 - Dual Port Option Drawing

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 310 (17)55(93)45(76)65 (110)40 (68)30 (51

Page 33

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 423 7/8"Dimensions: S15 Non-Metallic

Page 34 - MUFFLER CAP

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 5Metric Dimensions: S15 Non-MetallicDimen

Page 35 - ADAPTER PLATE

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 6Dimensions: S15 Non-Metallicwith RuppGUA

Page 36

520-193-000 9/02 Model S15 Non-Metallic Design Level 2 Page 7Metric Dimensions: S15 Non-Metallicwith

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