Sandpiper RHDB2 Metallic User Manual

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rhdb2dl1sm-rev0614
SAFETY PRECAUTIONS
Engineering, Performance and Construciton Data ............................................................................ 1
Explanation of Pump Nomenclature .................................................................................................. 2
Performance Curve ........................................................................................................................... 3
Dimensions ........................................................................................................................................ 4
Important Installation Information ...................................................................................................... 5
Principle of Pump Operation .............................................................................................................. 7
Principle of AirVantage ...................................................................................................................... 7
Installation and Start-Up .................................................................................................................... 7
Air Supply .......................................................................................................................................... 7
Air Line Moisture ................................................................................................................................ 7
Air Valve Lubrication .......................................................................................................................... 7
Air Inlet and Priming .......................................................................................................................... 7
Between Uses ................................................................................................................................... 7
Pump Troubleshooting ....................................................................................................................... 9
AirVantage Troubleshooting ...................................................................................................... 10-11
Composite Repair Parts List ........................................................................................................... 12
Composite Repair Parts Kits ........................................................................................................... 13
Composite Repair Parts Drawing: Wetted Side ............................................................................... 14
Diaphragm and Check Valve Servicing ........................................................................................... 15
Composite Repair Parts Drawing: Air Side ...................................................................................... 16
Intermediate and AirVantage Sensor Servicing ............................................................................... 17
Air Valve Servicing, Assembly Drawings and Parts List .................................................................. 18
Air Valve Servicing with Stroke Indicators, Assembly Drawings and Parts List .............................. 19
Pilot Valve and Actuator Plunger Servicing .................................................................................... 20
Pulse Output Kits and Drawing ....................................................................................................... 21
Composite Repair Parts Drawing - AirVantage Unit ........................................................................ 23
AirVantage Servicing - Pilot Valve and Pressure Regulator ............................................................ 24
AirVantage Servicing - Power Generation Module .......................................................................... 25
AirVantage Servicing - Control Module ........................................................................................... 26
AirVantage Servicing - Sensor Assembly ....................................................................................... 27
AirVantage Servicing - Poppet Valve Drawing ................................................................................. 28
AirVantage Servicing - Poppet Valve .............................................................................................. 29
AirVantage Servicing - Check Valve ............................................................................................... 30
Grounding the Pump ...................................................................................................................... 31
Pumping Hazardous Liquids - Shutdown Procedure ...................................................................... 32
Converting the Pump for Piping Exhaust Air ................................................................................... 32
Material Codes for the Last 3 Digits of the Part Number ................................................................ 33
CE Declaration of Conformity .......................................................................................................... 34
RHDB2
Heavy Duty Ball Valve
AirVantage Design Level 1
Table of Contents
SERVICE & OPERATING MANUAL
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
US Patent # 6,241,487
US Patent # 7,521,921 Pending
Warren Rupp, Inc.
®
A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
BOTTOM PORTED CONFIGURATION
TOP PORTED CONFIGURATION
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Summary of Contents

Page 1 - AirVantage Design Level 1

rhdb2dl1sm-rev0614SAFETY PRECAUTIONSEngineering, Performance and Construciton Data ...

Page 2 - Recycling

rhdb2dl1sm-rev0614 Model RHDB2 Page 8This Page Intentionally Blank

Page 3 - Design Level 1

rhdb2dl1sm-rev0614 Model RHDB2 Page 9PUMP TROUBLESHOOTING CAUTION! WHENEVER TROUBLESHOOTING OR PERFORMING ANY REPAIRS ON ANY WARREN RUPP, INC.

Page 4 - Abbreviations:

rhdb2dl1sm-rev0614 Model RHDB2 Page 10 Caution! Whenever troubleshooting or performing any repairs on any Warren Rupp, Inc. equipment, always re

Page 5 - Model RHDB2 Performance Curve

rhdb2dl1sm-rev0614 Model RHDB2 Page 11AirVantage Troubleshooting ContinuedAirVantage RESETS AND ENTERS LEARN MODE TOO FREQUENTLYWhat to Check: • Ch

Page 6 - Dimensions: RHDB2 Top Ported

rhdb2dl1sm-rev0614 Model RHDB2 Page 12Composite Repair Parts ListItem Part Number Description Qty 1 031.019.004 Ass’y - Air Valv 1 031.0

Page 7 - Suggested Installation Guide

rhdb2dl1sm-rev0614 Model RHDB2 Page 13Composite Repair Parts KitsAvailable Service And Conversion Kits Air End Kit - 476.247.162 Seals, O-rings, G

Page 8

rhdb2dl1sm-rev0614 Model RHDB2 Page 14Composite Repair Parts Drawing: Wetted SideNote: Refer to Composite Repair Parts List on page 12 for part num

Page 9

rhdb2dl1sm-rev0614 Model RHDB2 Page 15DIAPHRAGM AND CHECK VALVE SERVICING• To service the diaphragms, rst shut off and bleed the air being suppli

Page 10 - This Page Intentionally Blank

rhdb2dl1sm-rev0614 Model RHDB2 Page 16Composite Repair Parts Drawing: Air SideNote: Refer to Composite Parts List on page 12 for part numbers376977

Page 11 - PUMP TROUBLESHOOTING

rhdb2dl1sm-rev0614 Model RHDB2 Page 17Page 17PROBE TIPO-RINGSENSOR, FEED BACKWASHER, SEALINGPLATE, DIAPHRAGMDIAPHRAGMPAD, WEARPLATE,OUTER DIAPHRAGM

Page 12 - AirVantage Troubleshooting

RecyclingWarren Rupp, Inc. is committed to protecting the environment and preventing pollution for the benet of our employees, as well as local and g

Page 13 - (Purchased Separately)

rhdb2dl1sm-rev0614 Model RHDB2 Page 18Air Valve Servicing, Assembly Drawing & Parts ListRead these instructions completely, before installation

Page 14 - Composite Repair Parts List

rhdb2dl1sm-rev0614 Model RHDB2 Page 19Air Valve with Stroke Indicator Assembly Drawing and Parts ListAir Distribution Valve With Stroke Indicator O

Page 15 - AIR END KIT

rhdb2dl1sm-rev0614 Model RHDB2 Page 20Step #1: Remove the Patch Cable• Twist the ribbed portion of the patch cable connector in a counterclockwise

Page 16 - MANIFOLD ASSEMBLY

rhdb2dl1sm-rev0614 Model RHDB2 Page 21PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanical strokes o

Page 17 - IMPORTANT

rhdb2dl1sm-rev0614 Model RHDB2 Page 22This Page Intentionally Blank

Page 18 - CONFIGURATION

rhdb2dl1sm-rev0614 Model RHDB2 Page 23Composite Repair Parts Drawing: AirVantage UnitAirVantage Composite Parts List2.L2.K2.K2.C2.G2.J2.J2.H2.J2.B2

Page 19 - DETAIL A

rhdb2dl1sm-rev0614 Model RHDB2 Page 24AirVantage Servicing -Solenoid Valve and Pressure RegulatorSolenoid Valve and Pressure Regulator To service

Page 20 - DESCRIPTION

rhdb2dl1sm-rev0614 Model RHDB2 Page 25AirVantage Servicing - Power Generation Module To service the power generation module, rst shut off and ble

Page 21

rhdb2dl1sm-rev0614 Model RHDB2 Page 26AirVantage Servicing - Control Module To service the control module, rst shut off and bleed the air being s

Page 22

rhdb2dl1sm-rev0614 Model RHDB2 Page 27AirVantage Servicing - Sensor AssemblyTo service the control module, rst shut off and bleed the air being su

Page 23 - Pulse Output Kits

rhdb2dl1sm-rev0614 Model RHDB2 Page 1Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should

Page 24

rhdb2dl1sm-rev0614 Model RHDB2 Page 28SEAL, O-RING (Purchased Separately)VALVE, POPPETVALVE, SOLENOIDCAPSCREW, HEX SOC HD, 10-32 X .50COVERSEAL, O-

Page 25 - PART NUMBER

rhdb2dl1sm-rev0614 Model RHDB2 Page 29AirVantage Servicing - Poppet ValveStep #1: Remove the Patch Cable• Twist the ribbed portion of the patch ca

Page 26 - AirVantage Servicing

rhdb2dl1sm-rev0614 Model RHDB2 Page 30AirVantage - Check Valve AssemblyTo service the check valve, rst shut off and bleed the air being supplied t

Page 27 - Power Generation Module

rhdb2dl1sm-rev0614 Model RHDB2 Page 31This 8-foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service item.To

Page 28 - Note: Unit shown upside down

rhdb2dl1sm-rev0614 Model RHDB2 Page 32CONVERTED EXHAUST ILLUSTRATIONSAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAUST P

Page 29

rhdb2dl1sm-rev0614 Model RHDB2 Page 33000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile Iron020 F

Page 30 - Poppet Valve Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 31

rhdb2dl1sm-rev0614 Model RHDB2 Page 2Explanation of Pump Nomenclature, RHDB2 · Ball ValveSantoprene is a registered tradename of Exxon Mobil Corp.H

Page 32

rhdb2dl1sm-rev0614 Model RHDB2 Page 3Performance Curve, RHDB2 Design Level 10 20 40 60 80 100 120 1405004003002001001009080706050403020100BARPSI123

Page 33 - WARNING

rhdb2dl1sm-rev0614 Model RHDB2 Page 4Dimensions: RHDB2 Bottom PortedDimensions are ± 1/8"Figures in parenthesis = millimetersDimensions: RHDB2

Page 34 - Illustration #2

rhdb2dl1sm-rev0614 Model RHDB2 Page 5Warren Rupp TranquilizerLimited to 125 psi(Optional)Flexible ConnectorPipe Connection(Style Optional)Shut-O V

Page 35 - Material Codes

rhdb2dl1sm-rev0614 Model RHDB2 Page 6This Page Intentionally Blank

Page 36 - Declaration of Conformity

rhdb2dl1sm-rev0614 Model RHDB2 Page 7PRINCIPLE OF PUMP OPERATION This ball valve tted pump has been equipped with IDEX’s patented AirVantage equi

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