Sandpiper U1F User Manual

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Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
u1fmdl1sm-rev0214
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
Engineering Data and Temperature Limitations .................................................... 1
Explanation of Pump Nomenclature ...................................................................... 2
Performance Curve ............................................................................................... 3
Dimensions ........................................................................................................... 4
Metric Dimensions ................................................................................................ 5
Principle of Pump Operation.................................................................................. 6
Installation and Start-Up ........................................................................................ 6
Air Supply .............................................................................................................. 6
Air Valve Lubrication .............................................................................................. 6
Air Line Moisture.................................................................................................... 6
Air Inlet and Priming .............................................................................................. 6
Between Uses ....................................................................................................... 6
Installation Guide ................................................................................................... 7
Troubleshooting ..................................................................................................... 8
Warranty ................................................................................................................ 8
Recycling ............................................................................................................... 9
Important Safety Information ................................................................................. 9
Material Codes .................................................................................................... 10
Composite Repair Parts Drawing ........................................................................ 12
Available Service and Conversion Kits ................................................................ 12
Composite Repair Parts List ................................................................................ 13
Air Distribution Valve Assembly Drawing and Parts List ...................................... 14
Air Distribution Valve Servicing ............................................................................ 15
Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 16
Diaphragm Service Drawing, with Overlay .......................................................... 17
Diaphragm Service Drawing, Non-Overlay.......................................................... 17
Diaphragm Servicing ........................................................................................... 18
Overlay Diaphragm Servicing ............................................................................. 18
Actuator Plunger Servicing .................................................................................. 19
Check Valve Servicing ......................................................................................... 20
Check Valve Drawing .......................................................................................... 20
Mufer Drawing and Provision for Piping Air Exhaust ......................................... 21
Pumping Hazardous Liquids................................................................................ 21
Converting Pump for Piping Exhaust Air ............................................................. 21
Converted Exhaust Illustration............................................................................. 21
Grounding The Pump .......................................................................................... 22
CE Declaration of Conformity .............................................................................. 23
CE Declaration of Conformity ATEX .................................................................... 24
Explanation of ATEX Certications ...................................................................... 25
Table of Contents
Model U1F Metallic Design Level 1
II 2GD T5
See pages 2, 24 and 25
for ATEX ratings.
SERVICE & OPERATING MANUAL
Original Instructions
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1 2 3 4 5 6 ... 26 27

Summary of Contents

Page 1 - Table of Contents

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrup

Page 2

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 8TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but

Page 3 - U1F Metallic

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 9RECYCLINGMany components of SANDPIPER® Metallic AODD pumps are made of r

Page 4 - II 2GD T5

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 10MATERIAL CODES THE LAST 3 DIGITS OF PART NUMBER000 Assembly, sub-assembly;

Page 5 - CAPACITY

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 11

Page 6 - /8"

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 12Composite Repair Parts DrawingAdd Kits: AIR END KIT (Available Service Kit

Page 7 - Dimensional Tolerance:± 3mm

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 13Composite Repair Parts ListITEM PART NUMBER DESCRIPTION QTY 1 031-183-

Page 8

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 14Air Valve Assembly Drawing, Parts List1-A1-B1-B1-C1-D1-D1-E1-E1-F1-F1-D1-CA

Page 9 - INSTALLATION GUIDE

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 15AIR DISTRIBUTION VALVESERVICINGTo service the air valve rst shut off

Page 10 - • Pump will not cycle

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 16PILOT VALVE SERVICING To service the pilot valve rst shut off the compre

Page 11 - RECYCLING

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 17Diaphragm Service Drawing, Non-OverlayDiaphragm Service Drawing, with Overl

Page 13

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 18DIAPHRAGM SERVICINGTo service the diaphragms rst shut off the sucti

Page 14

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 19ACTUATOR PLUNGER SERVICINGTo service the actuator plunger rst shut off t

Page 15 - Composite Repair Parts List

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 20Check Valve DrawingCHECK VALVE SERVICINGBefore servicing the check valv

Page 16

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 21SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAU

Page 17 - IMPORTANT

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 22Grounding The PumpThis 8 foot long (244 centimeters) Ground Strap (Item 32

Page 18

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 19 - Non-Overlay

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 20

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Page 21

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 1Quality SystemISO 9001 CertiedEnvironmental Management System ISO 14001 Cer

Page 22 - Check Valve Drawing

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 2Pump Brand U= UL79 Listed SANDPIPER®Pump Size 1F=1"Check Valve Type B=

Page 23

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 35(8.5)15(25.5)20(34)25(42.5)0 5 10 15 2025 30 35 40 451601401801201008060402

Page 24 - WARNING

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 4DISCHARGE PORT1” NPTSUCTION PORT1” NPTAIR INLET1/2” NPTWITH 530-033-000MUFFL

Page 25 - Declaration of Conformity

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 5Metric Dimensions: U1F UL79 Listed Metallic DISCHARGE PORT1” NPTSUCTION PORT

Page 26 - EC Declaration of Conformity

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 6PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is powered

Page 27

u1fmdl1sm-rev0614 Model U1F UL79 Listed Metallic Design Level 1 Page 7 CAUTIONThe air exhaust should be piped to an area for safe disposition o

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