Sandpiper G1F User Manual

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s a n d p i p e r p u m p .c o m
Model G1F
Metallic
Design Level 1
Natural Gas-Operated
Diaphragm Pumps
Certied Quality
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Manseld, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2014 Warren Rupp, Inc.
All rights reserved
10.25
260.35
5.13
130.18
.13
3.18
2.00
50.80
2.00
50.80
4.18
106.29
8.37
212.71
16.04
407.30
1" NPT EXHAUST PORT
4.64
117.73
3.87
98.17
3.93
99.89
7.44
188.98
9.10
231.14
3.22
81.76
14.04
356.50
DISCHARGE PORT
1" 150# ANSI RF FLANGE
SUCTION PORT
1" 150# ANSI RF FLANGE
4.19
106.43
5.31
135
7.44
188.98
6.73
171.07
3.54
89.81
2.09
53.18
3.22
81.76
4X
.38
9.53
MOUNTING HOLES
BOTTOM VIEW
AIR INLET
1/2" NPT
10.25
260.35
6.40
162.43
12.03
305.56
.41
10.32
1.22
30.96
5.13
130.18
12.88
327.09
SUCTION PORT
1" NPT
1" NPT EXHAUST PORT
5.00
127
8.16
207.19
4X
R.16
3.97
6.75
171.45
3.87
98.35
9.09
230.80
1.63
41.28
5.00
127
6.39
162.31
AIR INLET
1/2 NPT
DISCHARGE PORT
1" NPT
BOTTOM VIEW
Quality System
ISO 9001 Certied
Environmental Management System
ISO 14001 Certied
Certied to CSA Technical Letter No, R-14
Certied to ANSI LC6-2008
SERVICE & OPERATING MANUAL
Original Instructions
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: Gas END5: WET END6: OPTIONAL7: WARRANTY
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1 2 3 4 5 6 ... 20 21

Summary of Contents

Page 1 - Model G1F

s a n d p i p e r p u m p .c o mModel G1F Metallic Design Level 1 Natural Gas-Operated Diaphragm PumpsCertied QualityWarren Rupp, Inc.A Unit of ID

Page 2 - Grounding the Pump

g1fmdl1sm-rev0614sandpi p erpump .com7 • Model G1F MetallicTroubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles OnceDeadhea

Page 3 - Table of Contents

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 8Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles OnceDeadhea

Page 4 - ATEX Detail

g1fmdl1sm-rev0614sandpi p erpump .com9 • Model G1F MetallicComposite Repair Parts ListATEX Compliant LEGEND: = Items contained within Gas End Kits

Page 5 - Materials

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 10Material Codes - The Last 3 Digits of Part Number000...Assembly, sub-assembly; and some

Page 6 - Dimensional Drawings

g1fmdl1sm-rev0614sandpi p erpump .com11 • Model G1F MetallicGas Distribution Valve AssemblyATEX Compliant 1-A1-B1-B1-C1-D1-D1-E1-E1-F1-F1-D1-CValve As

Page 7

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 12Pilot Valve AssemblyPilot Valve ServicingWith Pilot Valve removed from pump.Step 1: Remove

Page 8 - Principle of Pump Operation

g1fmdl1sm-rev0614sandpi p erpump .com13 • Model G1F MetallicIntermediate AssemblyIMPORTANTWhen the pumped product source is at a higher level than the

Page 9 - Available from Warren Rupp

Diaphragm Service Drawing, Non-OverlayDiaphragm Service Drawing, with OverlayTorque: 450 in/lbsTorque: 350 in/lbsg1fmdl1sm-rev0614sandpi p erpump .com

Page 10 - Troubleshooting Guide

g1fmdl1sm-rev0614sandpi p erpump .com15 • Model G1F MetallicStep 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphr

Page 11 - Service & Repair Kits

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 16When a diaphragm fails, the pumped liquid or fumes enter the natural gas end of the pump.

Page 12 - Composite Repair Parts List

g1fmdl1sm-rev0614sandpi p erpump .comIMPORTANTRead the safety warnings and instructions in this manual before pump installation and start-up. Failure

Page 13 - RECYCLING

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 14 - 4: AIR END

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 15 - Pilot Valve Assembly

g1fmdl1sm-rev0614sandpi p erpump .comTable of ContentsSECTION 1: PUMP SPECIFICATIONS ...1 • Explanation of Nomenclature • Performance

Page 16 - Intermediate Assembly

g1fmdl1sm-rev0614sandpi p erpump .com1 • Model G1F MetallicExplanation of Pump NomenclatureATEX DetailNon-Wetted Material Options A Painted Aluminum

Page 17 - Torque: 450 in/lbs

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 2PerformanceG1F MetallicSUCTION/DISCHARGE PORT SIZE• 1"CAPACITY• 0 to 45 gallons per mi

Page 18 - Diaphragm Servicing

g1fmdl1sm-rev0614sandpi p erpump .com3 • Model G1F MetallicG1F Metallic - NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance

Page 19 - PUMPING HAZARDOUS LIQUIDS

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 4G1F Metallic - ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional T

Page 20 - Declaration of Conformity

g1fmdl1sm-rev0614sandpi p erpump .com5 • Model G1F MetallicGas-Operated Double Diaphragm pumps are powered by compressed gas, nitrogen or natural gas.

Page 21 - EC Declaration of Conformity

g1fmdl1sm-rev0614sandpi p erpump .comModel G1F Metallic • 6Installation And Start-Up Locate the pump as close to the product being pumped as possible.

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