Sandpiper RHDF2 Hazardous Duty User Manual

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rhdf2dl1sm_haz duty-rev0614
SAFETY PRECAUTIONS
Engineering, Performance and Construciton Data ............................................................................ 1
Explanation of Pump Nomenclature .................................................................................................. 2
Performance Curve ........................................................................................................................... 3
Dimensions ........................................................................................................................................ 4
Important Installation Information ...................................................................................................... 5
Principle of Pump Operation .............................................................................................................. 7
Principle of AirVantage ...................................................................................................................... 7
Installation and Start-Up .................................................................................................................... 7
Air Supply .......................................................................................................................................... 7
Air Line Moisture ................................................................................................................................ 7
Air Valve Lubrication .......................................................................................................................... 7
Air Inlet and Priming .......................................................................................................................... 7
Between Uses ................................................................................................................................... 7
Pump Troubleshooting ....................................................................................................................... 9
AirVantage Troubleshooting ...................................................................................................... 10-11
Composite Repair Parts List ........................................................................................................... 12
Composite Repair Parts Kits ........................................................................................................... 13
Composite Repair Parts Drawing: Wetted Side ............................................................................... 14
Diaphragm and Check Valve Servicing ........................................................................................... 15
Composite Repair Parts Drawing: Air Side ...................................................................................... 16
Intermediate and AirVantage Sensor Servicing ............................................................................... 17
Air Valve Servicing, Assembly Drawings and Parts List .................................................................. 18
Air Valve Servicing with Stroke Indicators, Assembly Drawings and Parts List .............................. 19
Pilot Valve and Actuator Plunger Servicing .................................................................................... 20
Pulse Output Kits and Drawing ....................................................................................................... 21
Composite Repair Parts Drawing - AirVantage Unit ........................................................................ 23
AirVantage Servicing - Pilot Valve and Pressure Regulator ............................................................ 24
AirVantage Servicing - Power Generation Module .......................................................................... 25
AirVantage Servicing - Control Module ........................................................................................... 26
AirVantage Servicing - Sensor Assembly ....................................................................................... 27
AirVantage Servicing - Poppet Valve Drawing ................................................................................. 28
AirVantage Servicing - Poppet Valve .............................................................................................. 29
AirVantage Servicing - Check Valve ............................................................................................... 30
Grounding the Pump ...................................................................................................................... 31
Pumping Hazardous Liquids - Shutdown Procedure ...................................................................... 32
Converting the Pump for Piping Exhaust Air ................................................................................... 32
Material Codes for the Last 3 Digits of the Part Number ................................................................ 33
CE Declaration of Conformity - Machinery ...................................................................................... 34
CE Declaration of Conformity - ATEX .............................................................................................. 35
Declaration of Conformity - IECEx ................................................................................................... 36
RHDF2 Hazardous Duty
Heavy Duty Flap Valve
AirVantage Design Level 1
Table of Contents
SERVICE & OPERATING MANUAL
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
US Patent # 5,996,627, 6,241,487
US Patent # 7,521,921 Pending
Other US Patents Pending
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Summary of Contents

Page 1 - AirVantage Design Level 1

rhdf2dl1sm_haz duty-rev0614SAFETY PRECAUTIONSEngineering, Performance and Construciton Data ...

Page 2 - Recycling

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 8This Page Intentionally Blank

Page 3 - Design Level 1

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 9PUMP TROUBLESHOOTING CAUTION! WHENEVER TROUBLESHOOTING OR PERFORMING ANY REPAIRS ON

Page 4 - Abbreviations:

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 10 Caution! Whenever troubleshooting or performing any repairs on any IDEX AODD equipm

Page 5 - Model RHDF2 Performance Curve

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 11AirVantage Troubleshooting ContinuedAirVantage RESETS AND ENTERS LEARN MODE TOO FREQUEN

Page 6 - Dimensions: RHDF2

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 12Composite Repair Parts ListItem Part Number Description Qty1 031.019.004 Ass’y

Page 7 - Suggested Installation Guide

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 13Composite Repair Parts KitsAvailable Service And Conversion Kits Air End Kit - 476.247.

Page 8

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 14Composite Repair Parts Drawing: Wetted SideNote: Refer to Composite Repair Parts List o

Page 9

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 15Read these instructions completely, before installation and start-up. It is the respo

Page 10 - This Page Intentionally Blank

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 16Composite Repair Parts Drawing: Air SideNote: Refer to Composite Parts List on page 12

Page 11 - PUMP TROUBLESHOOTING

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 17INTERMEDIATE AND AirVantage SENSOR SERVICING• To service the intermediate and AirVanta

Page 12 - AirVantage Troubleshooting

The enclosure is non-conducting and may generate an ignition-capable level of electrostatic charges under certain extreme conditions. The user should

Page 13 - (Purchased Separately)

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 18Air Valve Servicing, Assembly Drawing & Parts ListAIR DISTRIBUTION VALVE SERVICINGT

Page 14 - Composite Repair Parts List

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 19Air Valve with Stroke Indicator Assembly Drawing and Parts ListAir Distribution Valve W

Page 15 - Composite Repair Parts Kits

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 20To service the pilot valve or the actuator plungers, rst shut off and bleed the air be

Page 16

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 21PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts th

Page 17

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 22This Page Intentionally Blank

Page 18

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 23Composite Repair Parts Drawing: AirVantage Unit12345337636819101312101415161718201911IT

Page 19 - DETAIL A

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 24Note: Refer to Composite Repair Parts List on page 12 for part numbersCAPSCREW, HEX SOC

Page 20 - DESCRIPTION

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 25Note: Refer to Composite Repair Parts List on page 12 for part numbersAirVantage Servic

Page 21 - IMPORTANT

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 26Note: Refer to AirVantage Composite Repair Parts List on page 23 for part numbersAirVa

Page 22

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 27AirVantage Servicing - Sensor AssemblyTo service the control module, rst shut off and

Page 23 - Pulse Output Kits

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 1Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic 

Page 24

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 28Note: Refer to AirVantage Composite Repair Parts List on page 23 for part numbersAirVan

Page 25

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 29AirVantage Servicing - Poppet ValveStep #1: Remove the Patch Cable• Twist the ribbed p

Page 26 - AirVantage Servicing

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 30AirVantage - Check Valve AssemblyTo service the check valve, rst shut off and bleed th

Page 27 - Power Generation Module

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 31This 8-foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordere

Page 28 - 23 for part numbers

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 32CONVERTED EXHAUST ILLUSTRATIONSAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1"

Page 29

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 33000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal0

Page 30 - Poppet Valve Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 31

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.DATE/APPROVAL/

Page 32

Declaration of ConformityDavid Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010 Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Cor

Page 33 - WARNING

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 2Explanation of Pump Nomenclature, RHDF2 · Design Level 1· Flap ValveMeanings of Abbrevia

Page 34 - Illustration #2

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 3Performance Curve, RHDF2 Design Level 10 20 40 60 80 100 120 140 160 1805004003002001001

Page 35 - Material Codes

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 4Dimensions: RHDF2 Dimensions are ± 1/8"Figures in parenthesis = millimeters19.87505

Page 36 - Declaration of Conformity

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 5Warren Rupp TranquilizerLimited to 125 psi(Optional)Flexible ConnectorPipe Connection(St

Page 37 - EC Declaration of Conformity

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 6This Page Intentionally Blank

Page 38

rhdf2dl1sm_haz duty-rev0614 Model RHDF2 Hazardous Duty Page 7PRINCIPLE OF PUMP OPERATION This ball valve tted pump has been equipped with IDEX’s pa

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